\u003c/strong>When it comes to advancements in HPP technology, Hiperbaric’s Zapata indicates automation as one of the biggest advancements. \u003c/p>\u003cp >“Evolution Fresh, a Bolthouse Farms subsidiary, uses Hiperbaric automation equipment to HPP its cold-pressed juices,” he notes. “The company reports the following benefits, including 15% improvement in overall equipment effectiveness, 90% reduction in injuries, 50% reduction in transportation waste and 50% reduction in line labor.”\u003c/p>\u003cp >Because it’s a post-packaging process, HPP requires the manual process of loading packaged products into baskets, Zapata notes. \u003c/p>\u003cp >“Pre-feeder stations and robotic load and unload solutions allow manufacturers to improve processing efficiencies, while reducing potential manual labor injuries from repetitive movements, heavy lifting and costs,” he explains. \u003c/p>\u003cp >In-bulk technology has been another advancement for HPP. Hiberbaric’s In-Bulk technology is a global innovation for high volume processing of HPP beverages, Zapata explains. \u003c/p>\u003cp >“This equipment is based on a revolutionary concept in which beverages are processed in-bulk prior to bottling,” he says. “The technology reduces manufacturing steps and offers high productivity, with low processing and energy costs.”\u003c/p>\u003cp >He notes that the design permits a filling efficiency of 90% of the total volume, “about double that of traditional in-pack technology.” After liquid filling an inlet tank, the process continues after pressurization. The HPP beverage then fills the outlet tank through sterilized tubes and is ready to be bottled in an “ultra-clean filling line,” Zapata says. Plus, any type of bottling packing can be used, he notes.\u003c/p>\u003cp >An additional innovation in HPP technology, according to Zapata, is juice on tap. \u003c/p>\u003cp >“Hiperbaric has recently partnered with a company called Petainer, which provides one-way PET recyclable kegs that can be HPP’d,” he says. “This allows juice manufacturers to dispense juice on tap at grocery stores, festivals, trade shows and other events.”\u003c/p>\u003cp >Universal Pure’s Woodward points to larger capacity equipment and the expansion of a national HPP outsources and co-packing network as noteworthy advancements. The national network gives beverage brands of all sizes the opportunity to leverage HPP with a limited capital expense, he explains. \u003c/p>\u003cp >“For example, at Universal Pure, we have expanded our HPP capacity and footprint to include seven strategically located facilities across the United States,” he says. “This development enables brands to regionally access HPP and reach markets that previously would have been challenging to adequately service.”\u003c/p>\u003cp >\u003cstrong >Considering the cost\u003c/strong>\u003cstrong >\u003cbr />\u003c/strong>Beverage manufacturers must take cost and return on investment (ROI) factors into account when looking into HPP purchases. \u003c/p>\u003cp >Just Made’s Nimocks notes that, because HPP is a batch process, it takes more time and is more costly than continuously running liquid through a heated pipe. He adds that there are a handful of HPP facilities around the country that will process for smaller companies. \u003c/p>\u003cp >“The real benefits are realized when an HPP machine is installed in-house,” Nimocks says. “Costs go down, quality and inventory control all improve with having an HPP in-house. The cost of a machine is substantial, and the infrastructure to install one can be pricey, especially today with rising construction costs and long lead times, but if the volume is there, then the payback can be just a few short years.”\u003c/p>\u003cp >Hiperbaric’s Zapata goes on to say that many companies use tollers, or a third-party HPP service provider if the company decides not to purchase an HPP machine outright. \u003c/p>\u003cp >Using a toller allows companies to focus on other aspects of business, and also can give companies time to test new product concepts, Zapata says.\u003c/p>\u003cp >“Still, others prefer to purchase their own HPP machine if they have committed to using HPP in their business, want to control all aspects of the business and have the space and resources their own machine,” he explains. \u003c/p>\u003cp >He points to the Hiperbaric 55 as being “the perfect first step into the HPP business,” with a 55-liter vessel and a 200-millimeter diameter. Zapata says the design is robust and compact, making it easy and quick to install in almost any facility. \u003c/p>\u003cp >Universal Pure’s Woodward also says that beverage manufacturers should consider the costs between purchasing their own equipment and outsourcing the services. He estimates that HPP equipment alone can reach or exceed $3-4 million. \u003c/p>\u003cp >“This investment does not include auxiliary equipment like conveyors, dryers and ink-jet machinery, or the cost of factory floor reinforcement to support the weight and operation of HPP equipment,” Woodward explains. “Additionally, brands should consider the manpower requirements of an HPP line, which includes line operators for loading and unloading, re-packing, et cetera, as well as HPP maintenance technicians.”\u003c/p>\u003cp >Furthermore, he says that there are “ongoing costs” for spare and replacement parts, in addition to machinery/operational downtime during maintenance periods. In comparison, third-party providers are responsible for costs associated with additional equipment, labor and maintenance, he notes.\u003c/p>\u003cp >“Outsourcing HPP services allows brands to focus on their product, branding and ROI, without the worry of costly demand, labor or machinery disruptions.”\u003c/p>\u003cp >\u003cstrong >What’s on the horizon for HPP\u003c/strong>\u003cstrong >\u003cbr />\u003c/strong>Although it’s difficult to predict exactly what is next for HPP, Just Made’s Nimocks says he would like to see further development with semi-continuous flow HPP machines. \u003c/p>\u003cp >“With that, I mean machines that can be operated nearly continuously and hold liquids in a sanitized tank for filling,” he explains. “There have been attempts to solve this problem by one manufacturer, and we traveled to Europe late last year to see a machine that is using this technology, but the runs were prohibitively long for our products.”\u003c/p>\u003cp >Because Just Made has more than 20 SKUs, Nimocks says the machine in Europe did not make sense for the company, as they must operate with shorter runs. \u003c/p>\u003cp >“This technology also offers the option to fill in environmentally friendly containers,” he adds. “While PET can be recycled, many consumers desire packaging that is compostable or biodegradable. We would definitely like to see equipment manufactures focus more resources on addressing this problem.”\u003c/p>\u003cp >Hiperbaric’s Zapata suggests that new beverage categories will impact HPP, such as artisanal, non-pasteurized beer with a shelf life of 90-plus days without the requirement of maintaining the cold chain. \u003c/p>\u003cp >Also, rPET sustainable bottle packaging compatible with HPP is something to consider, Zapata notes\u003c/p>\u003cp >“By incorporating rPET into your product mix, you can reduce your carbon footprint, decrease fossil fuel consumption and contribute to the advancement of a circular economy, where all plastic is collected, reprocessed and reused,” Zapata says. “The circular economy is the ultimate vision for long-term sustainability, and with rPET, we can help make this a reality while preserving recyclability and adding value to recycled PET.” \u003c/p>\u003cp >Universal Pure’s Woodward considers the benefits of HPP to be unmatched, and says that 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